Solutions · Products & services

We solve real problems. We engineer for impact.

Two AI-powered products built from our own plant work, and the engineering services behind them — from the first P&ID to a line that runs on its own.

Products
Figures in the film are illustrative.
Product AI-powered

AI-powered CIP Optimizer

Cleaning in Place touches quality, product losses, utilities and uptime. The CIP Optimizer measures every clean from live operation — time, temperature, concentration and flow — scores it against the benchmark, and shows where the real gaps are, from the PLC to management.

Product AI-powered

AI-powered Smart Insight

One application between the PLC and SAP / ERP. It connects and measures the plant — paperless records, live KPI and OEE, utilities and traceability — and its AI answers from the plant's own data, with the source named, on the plant's own servers.

  1. L4Performance EnterpriseKPI, OEE and cost per line for management, linked to SAP / ERP.
  2. L3Analysis PlantAI finds the real gaps and flags drift before an alarm does.
  3. L2Records AreaEvery batch and every clean recorded: paperless and audit-ready.
  4. L1Validation LineEach step checked against its set point while it runs.
  5. L0Equipment FieldPLC, valves and sensors: data read from the control system.
From the PLC to management

The same measured data feeds every level, so the operator, the plant manager and the boardroom see one version of the truth.

See it running

Smart Insight runs on a real plant's records on our Smart Factory page.

Services

Engineering from the first drawing to a running line

Pick a service to see which stages of the project it covers, then pick a stage to see what we do there.

Project lifecycle

Covered by Automation Development & Commissioning

Design — what we do

  • Process description and P&ID
  • Equipment and utility sizing
  • Interlock and safety logic
  • I/O list and functional design specification
Covered by
  • Automation Development & Commissioning
  • Commissioning Experts
  • Process Engineering

Programming — what we do

  • PLC and SCADA / HMI development
  • Batch, recipe and CIP sequences
  • Siemens, Rockwell or Schneider Electric
  • Tested in simulation before it reaches site
Covered by
  • Automation Development & Commissioning
  • Commissioning Experts
  • Process Engineering

FAT — what we do

  • Factory acceptance test against the functional specification
  • I/O, sequences, alarms and interlocks proven with the customer
  • Open points closed before anything ships
Covered by
  • Automation Development & Commissioning
  • Commissioning Experts
  • Process Engineering

Commissioning — what we do

  • Site I/O checks and loop tuning
  • Water runs, then product trials
  • Cutover planned around the shutdown window the plant already has
  • The previous program kept restorable
Covered by
  • Automation Development & Commissioning
  • Commissioning Experts
  • Process Engineering

Support — what we do

  • Handover with documentation and operator training
  • Remote and on-site support after go-live
  • Changes and extensions as the plant grows
Covered by
  • Automation Development & Commissioning
  • Commissioning Experts
  • Process Engineering
Talk to us

Tell us about the problem

The most useful first conversation is a technical one — what the line does today, what has to change, and what shutdown window you actually have.

Singapore — Sustel Pte Ltd · Mailing address
160 Robinson Road, #14-04
Singapore Business Federation Centre, Singapore 068914
India — P. M. Electronics
806, Hajira ni Pole, Raipur
Ahmedabad, Gujarat 380001, India
We reply from sales@sustel.io, usually within one working day.