Smart Factory · Industry 5.0

Smart Insight, running on a real plant

Not a mock-up. This is the platform we deploy — CIP performance, equipment utilisation and batch traceability, read from a plant's own records. Sign in below to look around, or talk to us about pointing it at your line.

54CIP runs analysed
6Loss categories
7Assets tracked
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Smart Insight runs on SustEL's own infrastructure and is occasionally offline for maintenance. Everything else on this page is accurate — and we are happy to walk you through the platform directly.

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What it actually shows

CIP performance

Every clean, by route: water drawn, time taken, whether it completed or aborted — and what an aborted route cost in water, steam and lost production time.

Equipment utilisation

Where the hours actually go across six categories — effective run, changeover, quality hold, product idle, CIP and downtime — per asset, not plant-averaged.

Traceability

Batch genealogy that survives an audit: what went in, which route cleaned the line before it, and which operator signed each step.

Drift detection

Models that learn a line's own normal behaviour and flag drift while every reading is still inside its alarm limit — the failure you can still schedule around.